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Wiring Guide in Classic Motorcycles Mechanics Magazine

Classic Motorcycle Mechanics Downloads

Ralph Ferrand wrote a series of articles about motorcycles electrics which was published in Classic Motorcycle Mechanics Magazine between September 2016 and February 2017. We have now persuaded CMM to put them together in a downloadable format for a bargin price.

If you're new to wiring and want to learn some professional tips and tricks go to CMM downloads or click the banner above.

Heat Shrink Gun

Heat Shrink Gun

We took one of these new tools from Laser Tools to test for Classic Motorcycle Mechanics magazine. Ralph was so impressed with this excellent tool that he instantly put in an order for stock for Biker's Toolbox.

This tool is lightweight and easy to use with a blow temperature set perfectly for electrical heat shrink tube. It only uses 300watts of power making it far more frugal than the big heat guns, which is a big bonus given the price of lecky these days! Big heat guns tend to have big nozzles that get very hot and can burn the hand that feeds them and often take a while to cool down to a safe temperature.

For us this little tool is a revelation for wiring and we expect to sell bucket loads of them to canny bike fettlers


Price: 17.64 (Excluding VAT at 20%)

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Compact Cable Cutter

Compact Cable Cutter

This compact cable cutter is specified to cut copper cable up to 25mm². It has cushioned handles, return spring and locking latch for toolbox storage. It is no substitute for side cutters for general bike wiring, but is perfect for cutting motorcycle battery and earth cables. Tool length 167mm

Price: 6.49 (Excluding VAT at 20%)

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Laser Heavy Cable Cutters

Laser Heavy Cable Cutters

These robust heavy (by motorcycle standards) cutters will neatly slice through any electrical cable you are likely to come across on a motorcycle.

This professional quality tool is manufactured from chrome vanadium and will cut through all aluminium and copper wire like a knife through butter.

Jaw capacity 19mm, which is far larger than any cable that should be on your motorcycle.


Price: 15.26 (Excluding VAT at 20%)

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Electricians Scissors

Electricians Scissors

To say we were impressed with this tool is an understatement. We cut through 16mm² battery cable with this tool like a knife through butter leaving a neater cut than many wire cutters. It claims to be able to cut through 70mm² cable, but as we don't use anything thicker than 16mm² on bikes we didn't try it on anything heavier. The scissor part of the cutter slices though every type of sleeving we use and stock effortlessly.

The tool claims to be able to crimp, and we were surprised to discover that, with a bit of care, it will crimp 1mm² and 2mm² tube type butt connectors.

The cable cutter part can also be used to carefully cut through the insulation on a battery cable.



Price: 18.16 (Excluding VAT at 20%)

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Laser 150mm VDE Side Cutters

Laser 150mm VDE Side Cutters

Professional 150mm diagonal side cutters with ergonomic grip with 1000volt protection, which won't need on a bike ... hopefully. The reason we chose these is that they are highly visible and comfortable to use. As with all Laser tools they are excellent quality without breaking the bank.

Price: 13.87 (Excluding VAT at 20%)

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Laser Automatic Wire Stripper

Laser Automatic Wire Stripper

Excellent quality self adjusting wire stripper, perfect for motorcycle work. This professional tool is easy to use and is the type we have used in our own workshop for many years where it has delivered sterling service.

There is an inbuilt wire cutter which is handy if you haven't got a pair of side cutters to hand. There are some crimp tools in the handle, but they're no replacement for a proper crimp tool; we just see it as a really great wire stripper, end of !


Price: 22.11 (Excluding VAT at 20%)

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People who bought this item also bought:
1. 2mm² Thin Wall Cable
2. 1mm² Thin Wall Cable
3. 3.9mm Male Bullet Connectors

Automatic Wire Stripper

Automatic Wire Stripper

This is a very easy to use wire stripper suitable for wire from 0.5mm² - 6.00mm². It has a handy wire cutter which is useful when a pair of side cutters aren't to hand.

It is a decent quality tool at a very good price. Although it has some inbuilt crimp tools we would not regard them as especially good.

Currently awaiting new stock






Price: 13.49 (Excluding VAT at 20%)

Automatic Wire Stripper 1.0 - 3.2mm

Automatic Wire Stripper 1.0 - 3.2mm²

This automatic wire stripper has dies for 5 different wire sizes:- 1.0mm², 1.6mm², 2.0mm², 2.6mm² & 3.2mm²

It is a fascinating action that you can play with for hours. It is a decent, effective and quick to use tool, but at this price point is not one for the professional


Price: 15.99 (Excluding VAT at 20%)

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Basic Non-Insulated Terminal Crimping Tool

Basic Non-Insulated Terminal Crimping Tool

These are a good quality set of crimping pliers that will perform well at a budget price. The ratcheting version are much nicer to use, but this set will do the job if you don't do enough wiring to justify the extra expense of the better set. In our opinion the ratcheting versions are well worth the small extra expense.

This tool will work with spade or lucar connectors, Japanese or British bullets, some ring connectors as well as the vast majority of multi-block connectors found on British, Japanese, American and European Bikes.


Price: 12.45 (Excluding VAT at 20%)

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Laser Professional Ratchet Crimping Tool

Laser Professional Ratchet Crimping Tool

Without a shadow of doubt, this is the best way we have found of crimping bike connectors and terminals and though it's not the cheapest solution, you will have long forgotten the cost years later when you are enjoying this premium quality professional tool.

It crimps the terminals with just the correct amount of pre-set pressure, which is adjustable, though we have never found the need to alter the factory setting on ours. It will crimp rings, bullets, spades as well as the vast majority of multi-block connectors found on motorcycles from Japan, Europe, America and the UK


Price: 32.99 (Excluding VAT at 20%)

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Tube Type Terminal Pro Ratchet Crimping Tool

Tube Type Terminal Pro Ratchet Crimping Tool

Professional crimping tool for tube tytpe terminals. This tool is great for crimping 10mm battery cable terminals and also for inline splices when adding length to cables or repairing breaks in a loom. This is suitable for cables from 1.5 - 10mm

Price: 35.03 (Excluding VAT at 20%)

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Professional Superseal / Econoseal Ratchet Crimping Tool

Professional Superseal / Econoseal Ratchet Crimping Tool

Superseal / Econoseal ratchet crimping tool with comfortable ergonomically designed handles for ease of use. The ratchet ensures that the correct crimping pressure is applied before release; the pressure can also be adjusted. Crimp range: 0.5 - 2.0mm²

This crimp tool is suitable for standard superseal and AMP econoseal terminals on the outer jaw and superseal 2.8mm on the inner jaw.


Price: 29.55 (Excluding VAT at 20%)

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